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Harmonic Differential HDD
Construction:

The HDD differential is designed around reliable Harmonic Drive gear components. The outer housing is anodized aluminum for superior heat dissipation and corrosion resistance. The hollow inner shaft, grounding plate and control shaft are fabricated from stainless steel making the HDD suitable for the harsh environments commonly found in the packaging, printing and converting industries.

Versatile Input Configuration:

The HDD has two possible inputs, the hollow inner shaft or the outer housing (which also serves as the gear or pulley pilot). This makes the HDD more versatile than traditional line shaft differentials.

Two control shafts option:

As a result of the back-to-back internal gear design, the HDD has two possible control shafts. The second control shaft, referred to as the "grounding plate", is concentric with the normally used control shaft. One control shaft may be driven at a constant rate for speed trimming (i.e. changing a repeat length without using change gears) while the other control shaft may be used for precise position adjustment.


Although the HDD is designed for dual control shaft operation, such applications are rarely encountered in the field. For the majority of applications where only one control shaft is used, it is necessary to ground or secure the second control shaft. See illustrations.

 

Control Shaft ratio:

The differential action or speed trimming is achieved by rotating the control shaft(s). It is important to note that there are four control shaft ratios to choose from for each HDD size; 81:1, 101:1, 121:1 and 161:1. These ratios define the relationship between the control shaft and the output. For instance, with an 81:1 ratio, an operator would have to rotate the control shaft 81 times to turn the output one full revolution ahead of, or behind, the primary input.

Control Shaft Direction of rotation:

Rotating the control shaft in the same direction as the input will cause the output to advance or move ahead of the input. Rotating the control shaft in the opposite direction as the input will cause the output to retard.

Control shaft running/holding torque:

Because of the inherent high efficiency of the Harmonic Drive gear components, the HDD control shaft may backdrive. Therefore, it is necessary to apply a holding torque to the control shaft to maintain a 1:1 transmission ratio. Control shaft holding/running torques may be calculated using the following formula:

Tcm = T ÷ (Cr x 0.5)

Control Motor Torque= Tcm
System Torque= T
Control Shaft Ratio= Cr

The "E" Stop or maximum torque condition must be considered when sizing a control motor or locking knob to avoid backdriving of the control shaft during high torque operation.

Speed trimming/tensioning:

Because it is a 1:1 differential, the HDD is most commonly used in positioning applications such as print-to-print or print-to-cut registration control. It is possible to use the HDD as a speed trimming or tensioning device by applying a constant rotation to the control shaft.

Example: Assume that an HDD has an input/output speed of 500 RPM with the control shaft stationary. An operator now finds that the application requires a 1% draw at the output or an additional 5 RPM. For a control shaft ratio of 161:1, the control shaft motor will have to turn 805 RPM.

5 X 161 = 805 RPM

If the control shaft is rotated at 805 RPM in the same direction as the input, the output will then rotate 5 RPM faster than the input or 505 RPM. Likewise, if the same 805 RPM rotation is applied to the control shaft in a direction opposite to the input, the output will rotate 5 RPM slower than the input or 495 RPM.

Lubrication:

The Candy HDD is filled and shipped from the factory with the recommended lubrication, Lubriplate SPO-277 gear oil. All units are shipped with a plug at the end of the control shaft to prevent leakage during transportation. Before installing the HDD, it is necessary to remove the plug and install the provided vent at the end of the control shaft. Operating temperature of the oil should not exceed 200° F. For harsh environments, or severe applications, please consult the factory for more information.

Dynamic Balancing:

HDD applications that require housing speeds in excess of 2,800 RPM may require dynamic balancing. Please consult the factory for more information.

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